Dual Fuel Kit for 750 kVA/ 600kW DG

Product Specifications of Dual Fuel Kit 750 kVA/ 600kW DG Sets

Dual Fuel Kit for 750 kVA/ 600kW DG
Dual Fuel Kit 750 kVA/ 600kW
SpecificationDetails
Power Rating750 kVA/ 600kW
Gas Substitution CapacityUp to 50-70% depending on load and gas
Supported Gas TypesCNG, PNG, LPG, Biogas
Required Gas Pressure 1.5–4 bar
Mixer TypeHigh-efficiency, heavy-duty Venturi mixer
Regulator Type Industrial 2-stage gas pressure regulator
ECU TechnologyMicroprocessor-controlled smart fuel management
Safety Features Gas cut-off, backfire Protection, PRVs, leak detection
Material QualitySS tubing, Aluminium alloy body, anti-corrosive design

The fuel efficiency and emission control are now top priorities for organisations that operate on DGs. Aceget’s 750 kVA/600 kW Dual Fuel Kit improves the fuel efficiency and emission control. We ensure that generators give consistent performance. The dual fuel systems allow your diesel generator to run on a mixture of natural gas (CNG or biogas) and diesel. The cost might increase if DG sets run on full diesel. But our DFS surely reduces the overall diesel consumption up to 70% and maintains the cost within budget. This consumption depends on the engine condition, load, environment, fuel quality, and other factors.

Aceget aims to provide a perfect balance of cost, emission control, fuel consumption, along the genset’s performance. The 750 kVA/ 600kW generators are the optimal power generation solution for hospitals, institutions, hotels, and other industrial sites. Fuel cost is one of the primary concerns for them. We help you with the reduction of expenditure on fuel with our dual fuel conversion kit. The field technicians of our team ensure the efficiency of the overall output while keeping the generator’s original structure.

Key Features of Aceget’s Dual Fuel Kit for 750 kVA / 600 kW DG

Our 750 kVA/ 600kW dual fuel kit system survives high temperatures and vibration with continuous usage.

  • Allows the generator to run on a controlled mixture of diesel and natural gas and reduces diesel dependency by up to 50-70%.
  • Compatible with CPCB IV+ compliant diesel generators and gives smooth integration without any change in engine.
  • Air Gas Mixer (AGM) controls and balances gas and diesel ratios that are based on load variations.
  • Safety systems such as gas leak detection, cutoff valves, and backfire protection give safety to the generators so they perform without any interruption.
  • Automatically switches back to fully diesel without shutdown.
  • High-efficiency regulator to control gas pressure.
  • Smart Electric Control Unit (ECU) monitors the generator’s load and gas flow.

Benefits of Using Aceget’s Dual Fuel Kit

  • Reduction in diesel consumption up to 70%.
  • Reduction in storage costs.
  • Low maintenance cost and high performance.
  • Minimizes the PM, NOx, CO2, and HC harmful emissions.
  • Reduces the generator’s noise and gives a healthy environment.
  • Clean combustion and lower emissions with enhanced and long life of generators.
  • Follow the government or CPCB IV norms.

Applications and Brands Compatibility

Aceget’s dual kit is compatible with all major brands such as Cummins, Kirloskar, Mahindra Poewerol, Ashok Layland, Caterpillar, Kohler, and TMTL. The dual fuel system 125 kVA/100 kW for DG sets is useful for hospitals, educational institutions, data centres, IT hubs, hotels, commercial complexes, infrastructure & construction projects, and other heavy industrial sites. We aim to improve the efficiency of consumption and economic performance by providing a cleaner and healthier environment.

Installation Process for Dual Fuel Kit (DFK) for 750 kVA / 600 kW Diesel Generator

At Aceget, our engineers and technician team execute each installation in a systematic process by following standardized procedures.

  • First, our team conducts a site assessment to check DG specifications, gas availability, pressure, layout, and safety clearances.
  • Finalize system design like gas train sizing, mixer selection, ECU placement, and piping route.
  • Prepare the DG set by isolating power, checking engine health, cleaning air intake, and verifying control systems.
  • Install the gas train assembly with regulators and cutoff valves.
  • Place and fit the air gas mixer into the air intake path.
  • Mount the ECU and complete wiring connections to gas valves and safety systems.
  • Connect the gas pipe from its source to the gas train.
  • Install safety systems like gas leak detectors and emergency shutdown devices.
  • Calibrate the system by gradually introducing gas and tuning ECU settings.
  • Perform testing with load trials to verify diesel savings, engine stability, and emissions.
  • Then, provide training to clients on system operation, safety, and troubleshooting procedures.
  • Lastly, offer sales-after support such as maintenance, spare parts, and other services.

Why Choose Aceget for a Dual Fuel Kit?

We are one of India’s leading providers of Dual Fuel Kits and serve across the nation. Our dual fuel kits have strong engineering support and field-tested installation.

  • We provide engineered solutions for performance and sustainability for all industrial and commercial sites.
  • The dual fuel systems have CBCB approval.
  • Compliance with CPCB IV+, ICAT, MOEF, and CAQM regulations.
  • Proven emission reduction up to 70%, both engine and environment dependent.
  • High-quality components with long operational life.
  • Provide warranty coverage and replacement of damaged parts.
  • 24/7 help with customer support and after-sales support.
  • Provide a trained technician to install systems.
  • Low-cost maintenance and environmentally friendly.

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