Dual Fuel Kit for 625 kVA /500 kW DG Sets

Product Specifications of Dual Fuel Kit 625 kVA/500 kW DG Sets

Dual Fuel Kit for 625 kVA /500 kW DG Sets
Dual Fuel Kit 625 kVA/ 500 kW
SpecificationDetails
Power Rating625 kVA/ 500 kW
Gas Substitution CapacityUp to 70% depending on load and gas
Supported Gas TypesCNG, PNG, LPG, Biogas
Required Gas Pressure 1.5–4 bar
Mixer TypeHigh-efficiency, heavy-duty Venturi mixer
Regulator Type Industrial 2-stage gas pressure regulator
ECU TechnologyMicroprocessor-controlled smart fuel management
Safety Features Gas cut-off, backfire Protection, PRVs, leak detection
Material QualitySS tubing, Aluminium alloy body, anti-corrosive design

Aceget’s 625 kVA/500 kW dual fuel kit is designed to improve fuel efficiency, lower emissions and deliver consistent performance for heavy duty diesel generators. Our advanced dual fuel technology allows your DG sets to run on a smart combination of diesel and clean gases such as CNG, LPG, PNG and biogas. If you operate a generator purely on diesel significantly increase running costs. Our dual fuel solution helps to reduce overall diesel consumption by up to 70%, which depends on load conditions, engine health, fuel quality and environmental factors.  

At Aceget, our goal is to provide the perfect balance between cost saving, emission reduction, optimized fuel usage and reliable generator performance. The 625 kVA/500 kW DG sets are widely used in large industries, data centers, hospitals, commercial buildings and infrastructure projects where fuel cost is a major operational expense. With our dual fuel kit, we help organizations to minimize their fuel spending without compromise on power output. Our expert field technicians ensure seamless installation.

Key features and Benefits of Dual Fuel Kit for 625 kVA /500 kW DG Sets

Our dual fuel kit is engineered to withstand high temperatures, continuous operation and strong vibrations commonly experienced in large 625 kVA/ 500 kW generator environments.

Key Features

  • Support natural gas, CNG, LPG, PNG and biogas that allow flexible and cost effective fuel selection.
  • Equipped with a smart Advanced Electronic Control Unit (ECU) to continuously monitor generator load, gas flow and optimize the diesel gas ratio in real time.
  • If gas is cut or any safety parameter is triggered then the system instantly switches back to diesel mode without shutting down the generator.
  • Include gas filter, safety sensors and required fittings for reliable or safe gas headling.
  • It ensures consistent and safe gas pressure delivery for stable performance under varying load conditions. 
  • It is designed to maintain optimal mixing of air and gas for efficient and  smooth generator operation.

Benefits

  • Our DFK(Dual Fuel Kit) reduces diesel consumption and helps lower fuel bills for long hour operations.
  • It helps to minimize PM, NOx, CO and HC emissions, resulting in eco-friendly operations and improved air quality.
  • Dual fuel combustion produces smoother engine operation, contributing to a quieter and healthier workplace environment.
  • It is designed according to standard safety and emission regulations to support environmental compliance.

Applications and Brands Compatibility

Aceget’s dual fuel kit for 625 kVA/500 kVA DG sets is designed for shameless compatibility with all major generator brands including Cummins, Kirloskar, Mahindra Powerol, Ashok Leyland, Caterpillar, Kohler and TMTL. This advanced dual fuel system is ideal for applications that demand reliable and cost-effective power backup like hospitals, institutions, hostels, data centers, industrial plants, commercial builds and large infrastructure sites. By integrating our dual fuel technology, users can enhance combustion efficiency, improve operational economy and maintain a cleaner work environment.

Installation Process for Dual Fuel Kit 625 kVA/500 kW DG Sets

Aceget’s engineers and technical team ensure a fast, safe and systematic installation process for dual fuel fit 6325 kVA/500 kW DG sets.

  • The process begins with thorough site inspection by Aceget’s technical team to check DG sets compatibility and operating condition.
  • Based on this evaluation, select appropriate dual fuel kit components based on generator requirements.
  • Then our team installed key components such as air-gas mixer, pressure regulator and gas line connection by proper mounting, wiring and calibration of the ECU.
  • Integration of safety components such as backfire protection and other safety sensors.
  • Thorough testing of all safety features and system functions.
  • Final trial run to verify the overall performance of the dual fuel kit and generator.

 

Why Choose Aceget’s Dual Fuel Kit 625 kVA/500 kW DG Sets?

Aceget’s dual fuel kit for 625 kVA/ 500 kW DG sets is a field-tested solution proven to perform reliably under real industrial conditions. It is built with high quality components or it offers long operational life and consistent efficiency across a charity of industrial and commercial applications. Our trained technicians ensure smooth installation after sales support and backed by 24/7 customer assistance whenever needed. With low maintenance requirements, easy part replacements and reliable warranty coverage. Aceget provides a robust, cost saving dual fuel solution that enhances performance when reducing operational expenses. 

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